Tricon Steel and Alloys is a leading name among Copper Nickel Pipe Manufacturers in India, renowned for its quality products and excellent customer service. As an established Copper Nickel pipe supplier, we offer a comprehensive range of products that cater to diverse industrial needs. Tricon Steel and Alloys ensures the highest level of precision in manufacturing, with its products meeting stringent quality standards. This commitment to quality, coupled with competitive copper nickel pipe price, gives Tricon Steel and Alloys an edge in the industry.
We leverage sophisticated technology and rely on industry-leading practices to produce Copper Nickel alloy pipes that are durable, resistant to corrosion, and engineered for superior performance. As a result, Tricon Steel and Alloys stand out among Copper Nickel pipe suppliers, delivering products that are not just robust, but also cost-effective.
In a bid to make high-quality products accessible to a wider client base, Tricon Steel and Alloys maintains transparent and competitive pricing. This strategy has further solidified our reputation as a go-to destination for those in need of Copper Nickel pipes, without compromising on quality or budget.
Dimensional tolerance in copper-nickel pipes is a critical aspect to ensure that the manufactured pipes meet the required specifications and can be seamlessly integrated into various systems. Tolerances are specified to guarantee uniformity and precision in the dimensions of the pipes. The American Society for Testing and Materials (ASTM) often provides guidelines on dimension tolerance for copper-nickel pipes, especially in standards like ASTM B466/B466M.
Key dimensional parameters and their associated tolerances may include:
Outside Diameter (OD): The outer diameter of the copper-nickel pipe is a crucial parameter. Tolerances for the OD are specified to ensure that the pipes can fit properly into mating components or systems.
Wall Thickness (WT): The thickness of the pipe wall is another critical dimension. Tolerances in wall thickness help maintain consistency in the material's strength and performance.
Length: The overall length of the copper-nickel pipe may have specified tolerances to ensure that the pipes can be cut or installed with precision. This is particularly important in applications where precise lengths are crucial.
Straightness: Tolerances on straightness ensure that the pipes are not excessively curved or bent, making them suitable for easy installation and alignment in various systems.
Roundness: Roundness tolerance ensures that the pipe maintains a circular cross-section. This is essential for proper sealing and fitting in applications where circularity is critical.
It's important to refer to the specific standards, such as ASTM B466/B466M, for the precise dimensional tolerances applicable to the copper nickel pipe sizes and types being used. Manufacturers and users adhere to these tolerances to guarantee the pipes' compatibility with fittings, valves, and other components, ultimately contributing to the overall efficiency and reliability of the systems in which copper-nickel alloy pipes are employed.
Copper-nickel pipes typically consist of specific alloys with controlled compositions to achieve desirable properties, especially corrosion resistance. Two common copper-nickel alloys used in pipes are C70600 (90-10) and C71500 (70-30). The numerical values in the alloy names represent the approximate percentage of copper and nickel, respectively.
In the 90-10 alloy (C70600), the composition is approximately 90% copper, 10% nickel, with trace amounts of other elements like iron and manganese. This alloy offers excellent corrosion resistance in marine environments, making it suitable for applications such as shipbuilding and offshore structures.
The 70-30 alloy (C71500) contains around 70% copper, 30% nickel, along with small amounts of iron and manganese. This alloy provides higher strength and improved corrosion resistance compared to the 90-10 alloy. It is commonly used in applications where increased strength is required, such as in heat exchangers and condensers.
Both alloys may also include trace amounts of other elements like iron, manganese, and chromium, which can enhance specific properties or improve manufacturing processes.
The mechanical properties of copper-nickel pipes are crucial for determining their strength, durability, and suitability for various applications. Some key mechanical properties include:
Tensile Strength: This is the maximum stress a material can withstand while being stretched or pulled. Copper-nickel pipes typically exhibit high tensile strength, contributing to their overall structural integrity.
Yield Strength: The yield strength is the stress at which a material begins to deform plastically. It is an important parameter for assessing the pipe's ability to withstand applied loads without permanent deformation.
Elongation: Elongation measures the material's ability to deform before rupture. A higher elongation indicates better ductility, which is desirable in applications where the material may undergo bending or forming.
Hardness: Hardness is a measure of a material's resistance to indentation or scratching. Copper-nickel pipes generally have good hardness, contributing to their wear resistance.
These mechanical properties are typically specified in standards such as ASTM B466/B466M for seamless copper-nickel pipes, providing a basis for quality control and ensuring the pipes meet the required performance standards in various industrial applications.
Copper Nickel 90/10 pipes are easily fabricated and can be welded using standard methods. This makes them convenient for manufacturing complex piping systems tailored to specific industrial requirements.
Tricon Steel and Alloys is a leading manufacturer and supplier of premium Copper Nickel 90/10 Pipes in Mumbai, India. With a commitment to excellence, we deliver top-notch quality products that adhere to international standards. Our state-of-the-art manufacturing facilities ensure precision and durability in every pipe we produce. Tricon Steel and Alloys takes pride in being a trusted name in the industry, offering a wide range of Copper Nickel 90/10 Pipes that cater to diverse applications. Our dedication to customer satisfaction, combined with competitive prices, makes us the preferred choice for those seeking reliable and high-performance copper nickel pipes.
Copper-nickel pipe specifications are essential to ensure the quality, performance, and compatibility of these materials in various industrial applications. The American Society for Testing and Materials (ASTM) is a widely recognized organization that establishes standards for a variety of materials, including copper-nickel alloys. One such standard specification for copper-nickel pipes is ASTM B466/B466M.
ASTM B466/B466M covers seamless copper-nickel pipes and tubes for use in various industries, particularly those requiring resistance to corrosion and erosion. Copper-nickel alloys, often designated as C70600 and C71500, are commonly used in marine and offshore environments due to their excellent corrosion resistance in seawater.
Testing procedures are a crucial part of the specification, ensuring that the pipes meet the specified requirements. Common tests include dimensional inspection, tensile testing, hardness testing, nondestructive testing (such as ultrasonic examination), and various chemical analyses.
The standard also provides guidelines for product marking, packaging, and certification, facilitating proper identification and traceability of the copper-nickel pipes throughout the supply chain.
Adherence to ASTM B466/B466M helps manufacturers, suppliers, and end-users maintain quality control, consistency, and reliability in the production and use of copper-nickel pipes. These pipes find applications in diverse industries, including shipbuilding, offshore oil and gas, power generation, and desalination, where their corrosion resistance and durability are crucial for long-term performance.
Pipe Specifications | ASTM B466, B467, / ASME SB466, SB467 |
Tube Specifications | ASTM B111, B552/ ASME SB552, SB111 |
Dimensions | ANSI/ASME B36.19M, ANSI/ASME B36.10M |
Seamless Pipe & Tube Size | 1/2″ NB – 16″ NB |
Welded Pipe & Tube Size | 1/8″NB TO 30″NB IN |
EFW Pipe & Tube Size | 6″ NB – 24″ NB |
Tube Outside Diameter | 6.00 mm OD up to 914.4 mm OD, Sizes up to 24” NB available Ex-stock, OD Size Steel Tubes available Ex-stock |
Thickness | 0.35 mm – 50 mm |
Specialized in | Large Diameter Pipe Size |
Schedule | SCH5, SCH10, SCH20, SCH30, SCH40, STD, SCH80, SCH 80S, SCH60, SCH80, SCH120, SCH140, SCH160, SCH XXS, SCH XS |
Type | Seamless Pipes, ERW Pipes, Welded Pipe, Fabricated Pipes, Electro polished Pipe, Polished Pipe, Hollow Pipes |
Form | Round, Square, Hydraulic, U Shape, Rectangular, Pan Cake Coils, Coiled, Hex, Honed, Etc |
Length | Single Random, Double Random & Required Length. |
End | Plain End, Beveled End, Treaded End |
The Rolling and Welding Stage
To begin our process, we first need to go through the rolling and welding stage. The stainless steel is placed through a checking process and cut at the edges in this stage.
Cleaning and Warming Stage
The rolled stainless steel pipes thus manufactured are cut to the required lengths depending upon the industrial demand.
Cold-Drawing Stage
Sometimes, the required size isn’t obtained when the steel is brought through the mill directly. When using the cold-drawing process, the desired size is achieved when the pipes and tubing are coated with oxalic and soap solution and dragged over die plugs—the oxalic and soap solution help reduce friction when going through the cold cycle.
The Finishing Process
The final process is the finisher. Once the process of manufacturing stainless steel pipes and tubing is completed, you’ll now have to take them to a jet printer.
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Copper-nickel pipes are available in various types, each designed to meet specific requirements and applications. The two most common types are seamless pipes and welded pipes. These types differ in their manufacturing processes and characteristics:
Seamless Copper-Nickel Pipes:Manufacturing Process: Seamless pipes are produced by extruding a solid cylindrical billet through a piercing rod to create a hollow tube. The tube is then elongated and reduced in diameter through various processes to achieve the desired size.
Advantages: Seamless pipes have uniform composition, excellent structural integrity, and are free from weld-related issues. They are particularly suitable for high-pressure and critical applications where reliability and integrity are paramount.
Applications: Seamless copper-nickel pipes find use in industries such as shipbuilding, offshore oil and gas, chemical processing, and desalination.
Welded Copper-Nickel Pipes:Manufacturing Process: Welded pipes are fabricated by welding longitudinal seams. The welding process may involve methods such as electric resistance welding (ERW), submerged arc welding (SAW), or high-frequency induction welding.
Advantages: Welded pipes are generally more cost-effective than seamless pipes and are suitable for applications where the absence of a seamless structure is acceptable. They are commonly used in less critical applications or where cost considerations are significant.
Applications: Welded copper-nickel pipes are used in a range of applications, including plumbing, heat exchangers, and various industrial processes.
Other Varieties:Annealed Pipes: Copper-nickel pipes can be annealed to improve their mechanical properties, making them more ductile and suitable for forming processes.
Drawn Pipes: These pipes are produced by drawing a copper-nickel tube through a die, reducing its diameter and wall thickness while increasing its length.
The choice between seamless and welded copper-nickel pipes depends on factors such as the specific application, pressure requirements, and budget considerations. Both types offer excellent corrosion resistance and are widely used in marine environments, chemical processing, and various other industries where their unique combination of properties is advantageous.
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Copper-nickel pipes find a wide range of applications across various industries due to their unique combination of properties, which include excellent corrosion resistance, high thermal conductivity, and good mechanical strength. Here are some prominent applications of copper-nickel pipes:
Marine and Offshore Industry: Copper-nickel pipes are extensively used in shipbuilding and offshore platforms due to their outstanding resistance to corrosion in seawater. They are employed in various components, including piping systems, heat exchangers, and seawater cooling systems.
Desalination Plants: The corrosion resistance of copper-nickel makes it an ideal material for use in desalination plants. These pipes are employed in the piping systems that transport seawater for the desalination process.
Power Generation: Copper-nickel pipes are utilized in power plants, especially in systems where cooling water is sourced from the sea. Their resistance to corrosion makes them suitable for heat exchangers and condensers in both conventional and nuclear power plants.
Chemical Processing: In chemical industries, copper-nickel pipes are employed in various processes where resistance to corrosive chemicals is crucial. They are used in piping systems for transporting corrosive fluids and in heat exchangers.
Oil and Gas Industry: Copper-nickel pipes are utilized in offshore oil and gas platforms for their corrosion resistance in aggressive marine environments. They find applications in piping systems, heat exchangers, and hydraulic tubing.
Plumbing Systems: Copper-nickel pipes are used in residential and commercial plumbing systems where corrosion resistance is essential. They are particularly suitable for applications involving water with high chloride content.
Air Conditioning and Refrigeration: The high thermal conductivity of copper-nickel makes it suitable for use in air conditioning and refrigeration systems. These pipes facilitate efficient heat transfer, contributing to the overall performance of these systems.
Heat Exchangers: Copper-nickel pipes are commonly employed in heat exchangers across various industries due to their corrosion resistance and good thermal conductivity. They ensure reliable and efficient heat exchange in such systems.
The versatility of copper-nickel pipes, coupled with their durability and resistance to corrosion, makes them a preferred choice in applications where other materials may be susceptible to degradation in challenging environments. Their use contributes to the longevity and efficiency of various industrial processes and systems.
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