Incoloy 825 is a nickel-iron-chromium alloy with additional elements such as molybdenum, copper, and titanium. This alloy is known for its exceptional corrosion resistance in various harsh environments, making it suitable for a wide range of applications, particularly in industries such as chemical processing, oil and gas, and nuclear power. One of the primary components manufactured using Incoloy 825 is pipes, which play a crucial role in transporting fluids and gases. Here, we delve into the characteristics, applications, and advantages of Incoloy 825 pipes.
Versatile Corrosion Resistance: Incoloy 825 pipes exhibit resistance to a broad range of corrosive environments, ensuring reliability in diverse industrial settings.
High Temperature Stability: The alloy maintains its structural integrity even at elevated temperatures, making it suitable for high-temperature applications.
Excellent Weldability: Incoloy 825 can be easily welded using conventional welding techniques, providing flexibility in manufacturing and construction.
Longevity and Durability: The alloy's robust composition and corrosion resistance contribute to the longevity and durability of pipes, reducing maintenance needs.
In conclusion, Incoloy 825 pipes offer a reliable solution for industries requiring corrosion-resistant materials for fluid and gas transportation. Their versatility, coupled with excellent mechanical and chemical properties, makes them a preferred choice in challenging and corrosive environments across various sectors.
Tricon Steel and Alloys is your trusted destination for premium Incoloy 825 Pipes in Mumbai, India. As a leading manufacturer and supplier, we prioritize quality and precision in every product. Our Incoloy 825 Pipes are crafted with expertise, ensuring durability and resistance to corrosion in diverse industrial applications. At Tricon, we blend innovation with excellence, delivering solutions that meet the highest standards. Choose Tricon Steel and Alloys for unmatched reliability and performance. Your satisfaction is our commitment.
Chemical Resistance: Incoloy 825 pipes resist corrosion from various chemicals, including sulfuric and phosphoric acids, chloride ions, and reducing environments.
Oxidation Resistance: The alloy maintains its structural integrity even at elevated temperatures, displaying remarkable oxidation resistance.
Pipe Specifications | ASTM B423, ASTM B705 / ASME SB423, ASME SB705 |
Tube Specifications | ASTM A213, A269, A249, A511, A554 / ASME SA213, SA269, SA249, SA511, SA554 |
Dimensions | ANSI/ASME B36.19M, ANSI/ASME B36.10M |
Seamless Pipe & Tube Size | 1/2″ NB – 16″ NB |
Welded Pipe & Tube Size | 1/8″NB TO 30″NB IN |
EFW Pipe & Tube Size | 6″ NB – 24″ NB |
Tube Outside Diameter | 6.00 mm OD up to 914.4 mm OD, Sizes up to 24” NB available Ex-stock, OD Size Steel Tubes available Ex-stock |
Thickness | 0.35 mm – 50 mm |
Specialized in | Large Diameter Pipe Size |
Schedule | SCH5, SCH10, SCH20, SCH30, SCH40, STD, SCH80, SCH 80S, SCH60, SCH80, SCH120, SCH140, SCH160, SCH XXS, SCH XS |
Type | Seamless Pipes, ERW Pipes, Welded Pipe, Fabricated Pipes, Electro polished Pipe, Polished Pipe, Hollow Pipes |
Form | Round, Square, Hydraulic, U Shape, Rectangular, Pan Cake Coils, Coiled, Hex, Honed, Etc |
Length | Single Random, Double Random & Required Length. |
End | Plain End, Beveled End, Treaded End |
The Rolling and Welding Stage
To begin our process, we first need to go through the rolling and welding stage. The stainless steel is placed through a checking process and cut at the edges in this stage.
Cleaning and Warming Stage
The rolled stainless steel pipes thus manufactured are cut to the required lengths depending upon the industrial demand.
Cold-Drawing Stage
Sometimes, the required size isn’t obtained when the steel is brought through the mill directly. When using the cold-drawing process, the desired size is achieved when the pipes and tubing are coated with oxalic and soap solution and dragged over die plugs—the oxalic and soap solution help reduce friction when going through the cold cycle.
The Finishing Process
The final process is the finisher. Once the process of manufacturing stainless steel pipes and tubing is completed, you’ll now have to take them to a jet printer.
STANDARD | WERKSTOFF NR. | UNS | JIS | EN |
Incoloy 800 | 2.4858 | N08825 | NCF 825 | NiCr21Mo |
Nickel-Base Alloy: Incoloy 825 is primarily composed of nickel, providing excellent resistance to corrosion and oxidation.
Chromium and Molybdenum: The inclusion of chromium and molybdenum enhances corrosion resistance, making it suitable for aggressive chemical environments.
Copper and Titanium: Copper contributes to the alloy's resistance against sulfuric acid, while titanium improves its overall strength and stability.
Mechanical Properties: Incoloy 825 exhibits high tensile strength, excellent toughness, and good fatigue strength, making it suitable for applications involving pressure and stress.
Grade | C | Mn | Si | S | Ni | Cu |
Incoloy 825 | 0.05 max | 1.00 max | 0.5 max | 0.03 max | 38.00 – 46.00 | 1.50 – 3.00 |
Element | Density | Tensile Strength, MPa | Yield Strength, MPa | Elongation, % |
Incoloy 825 | 8.14 g/cm3 | Psi – 80,000 , MPa – 550 | Psi – 32,000 , MPa – 220 | 30 % |
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Chemical Processing : Incoloy 825 pipes are widely used in chemical plants for transporting corrosive chemicals and acids due to their exceptional corrosion resistance.
Oil and Gas Industry: In the oil and gas sector, Incoloy 825 pipes are employed in pipelines and equipment handling corrosive fluids, providing reliability in challenging environments.
Nuclear Power: The alloy's resistance to radiation-induced corrosion makes it suitable for various components in nuclear power plants.
Marine and Aerospace: Incoloy 825 finds applications in marine and aerospace industries where resistance to seawater and aggressive atmospheres is crucial.
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Power Plant Generation
Petrochemical Industry
Marine
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Aerospace
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Chemical
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Pharmaceuticals Industry
Cement
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