Tricon Steel and Alloys stands as a prominent player in the field of metal manufacturing, particularly renowned as a leading Copper Nickel Bar manufacturer and supplier in India. With a commitment to quality and excellence, the company has carved a niche for itself in the industry, offering a diverse range of Copper Nickel Bars that meet the stringent demands of various applications.

As one of the premier Copper Nickel Bar manufacturers in India, Tricon Steel and Alloys takes pride in its state-of-the-art manufacturing facilities and cutting-edge technology. The company adheres to international standards in the production of Copper Nickel Bars, ensuring that each product meets the highest benchmarks of quality and reliability. Their manufacturing processes are characterized by precision and attention to detail, resulting in bars that exhibit superior mechanical properties and corrosion resistance.

Tricon Steel and Alloys also distinguish themselves as a trusted Copper Nickel Bar supplier in India. Their extensive network and efficient supply chain management enable them to cater to the diverse needs of clients across the country. Whether it's for marine applications, chemical processing, or any other industry requiring robust and corrosion-resistant materials, Tricon Steel and Alloys ensures timely delivery of top-notch Copper Nickel Bars.

In addition to their commitment to quality and reliability, Tricon Steel and Alloys also understand the significance of competitive pricing in the market. As a Copper Nickel Bar supplier in India, the company strives to offer cost-effective solutions without compromising on the quality of its products. Clients can rely on Tricon Steel and Alloys not only for the excellence of their Copper Nickel Bars but also for their competitive pricing structure, making them a preferred choice in the industry.

For those seeking premium Copper Nickel Bars manufactured to the highest standards and offered at competitive prices, Tricon Steel and Alloys emerge as a trustworthy partner. With a customer-centric approach and a focus on continuous improvement, the company solidifies its position as a key player in the Copper Nickel Bar manufacturing and supply sector in India.

Copper Nickel Bars

Copper Nickel Bar Specifications

Copper nickel bars, also known as cupronickel bars, are a type of alloy that consists of copper, nickel, and sometimes other elements such as iron and manganese. These bars are widely used in various industries due to their excellent corrosion resistance, high thermal conductivity, and good mechanical properties. The specifications for cupro-nickel bars can vary based on the specific alloy composition and intended application. Here are some general specifications and properties:

1. Alloy Composition:

- Typical copper-nickel alloys include Cu-Ni 90/10 (90% copper, 10% nickel) and Cu-Ni 70/30 (70% copper, 30% nickel).

- The alloy may also contain trace amounts of other elements like iron and manganese to enhance specific properties.

2. Corrosion Resistance:

- Copper nickel bars are known for their exceptional resistance to corrosion in seawater, making them ideal for marine and offshore applications.

- This corrosion resistance is crucial in environments where exposure to saltwater and harsh conditions is common.

3. Mechanical Properties:

- Copper nickel bars exhibit good strength and ductility, allowing them to withstand various mechanical stresses.

- The alloys maintain their mechanical properties at both high and low temperatures, making them versatile in different operating conditions.

4. Thermal Conductivity:

- One of the key advantages of copper-nickel alloys is their high thermal conductivity, making them suitable for heat exchangers and other applications where efficient heat transfer is essential.

5. Fabrication and Weldability:

- Copper nickel bars are generally easy to fabricate, cut, and weld.

- Weldability is an important consideration, especially in applications where the joining of components is required.

6. Standards and Specifications:

- Copper nickel bars are often manufactured in compliance with international standards such as ASTM B151 and ASTM B122.

- These standards define the chemical composition, mechanical properties, and other requirements for copper-nickel alloys.

7. Surface Finish:

- Copper nickel bars are available in various surface finishes, including polished, bright, or mill finish, depending on the specific requirements of the application.

Copper Nickel Grades and Industrial Applications

Copper nickel, a versatile alloy composed of copper and nickel, is available in different grades with varying proportions of these two metals. The two main copper nickel grades widely used in industrial applications are Cu-Ni 90/10 (90% copper, 10% nickel) and Cu-Ni 70/30 (70% copper, 30% nickel). Each grade offers unique properties that make them suitable for specific industrial applications.

1. Cu-Ni 90/10 (90% Copper, 10% Nickel):

- Corrosion Resistance: Cu-Ni 90/10 is highly resistant to corrosion in marine environments, making it a preferred choice for shipbuilding and offshore structures.

- Thermal Conductivity: This grade has excellent thermal conductivity, making it suitable for heat exchangers in power plants and other industrial settings.

- Resistance to Biofouling: Cu-Ni 90/10 exhibits resistance to biofouling, making it advantageous for seawater piping systems where the growth of marine organisms is a concern.

2. Cu-Ni 70/30 (70% Copper, 30% Nickel):

- Greater Strength: Cu-Ni 70/30 offers higher strength compared to Cu-Ni 90/10, making it suitable for applications where increased mechanical strength is required.

- Good Corrosion Resistance: While not as corrosion-resistant as Cu-Ni 90/10, Cu-Ni 70/30 still provides excellent resistance to seawater corrosion, making it suitable for various marine applications.

- Ductility and Formability: This grade is known for its good ductility and formability, allowing for ease of fabrication and welding.

Industrial Applications:

1. Marine and Offshore Applications:

- Both Cu-Ni 90/10 and Cu-Ni 70/30 are extensively used in shipbuilding, offshore platforms, and other marine structures due to their exceptional corrosion resistance in seawater.

2. Power Generation:

- Copper nickel alloys find applications in power plants, particularly in the construction of heat exchangers and condenser tubes, where their high thermal conductivity is beneficial.

3. Desalination Plants:

- The corrosion resistance and thermal conductivity of copper-nickel make it an ideal choice for desalination plants, where it is used in heat exchangers and piping systems.

4. Chemical Processing:

- Copper-nickel alloys are employed in the chemical industry for their resistance to corrosion in various chemical environments, making them suitable for pipes, valves, and other components.

5. Oil and Gas Industry:

- Cu-Ni alloys are utilized in offshore oil and gas platforms for piping systems and components exposed to corrosive seawater conditions.

Copper Nickel Round Bar Sizes

Copper nickel round bars are available in a range of sizes to cater to diverse industrial applications. These bars are commonly used in marine, offshore, and other corrosive environments due to their excellent corrosion resistance. Typical sizes for copper nickel round bars are as follows:

1. Diameter:

- Copper nickel round bars come in various diameters, ranging from a few millimeters to several inches, depending on the specific requirements of the application.

2. Length:

- Standard lengths for copper nickel round bars typically range from 3 to 6 meters. However, customized lengths can be produced based on project specifications.

3. Common Sizes:

- Common diameters for copper nickel round bars include 1/4 inch, 1/2 inch, 3/4 inch, 1 inch, and larger. The choice of size depends on the intended use and the mechanical and thermal requirements of the application.

4. Metric Sizes:

- In metric units, copper nickel round bars are available in diameters such as 6mm, 8mm, 10mm, 12mm, and beyond, providing flexibility to meet international standards and project specifications.

5. Tolerance:

- Copper nickel round bars are manufactured with specific tolerances to ensure precision in dimensions. These tolerances adhere to industry standards and customer requirements.

The selection of copper-nickel round bar sizes is crucial in designing components for different industries, such as shipbuilding, power generation, and chemical processing. Engineers and project managers typically choose sizes based on the mechanical strength, thermal conductivity, and corrosion resistance required for a particular application. Customization options are also available to meet specific project needs and standards.

Cu-Ni Round Bar Chemical Composition

Copper-nickel (Cu-Ni) round bars, valued for their exceptional corrosion resistance and high thermal conductivity, are crafted with specific chemical compositions tailored to their intended applications. Commonly available in grades like Cu-Ni 90/10 (90% copper, 10% nickel) and Cu-Ni 70/30 (70% copper, 30% nickel), these alloys exhibit distinct chemical profiles. In Cu-Ni 90/10 compositions, copper comprises roughly 90% of the alloy, with nickel contributing approximately 10%, along with trace amounts of elements like iron (Fe) and manganese (Mn). Similarly, Cu-Ni 70/30 compositions consist predominantly of copper at around 70%, with nickel making up about 30%, and potential traces of iron and manganese. The deliberate incorporation of nickel significantly enhances the corrosion resistance of copper, particularly in marine environments, while copper's inherent thermal conductivity and ductility remain vital properties of the alloy. These chemical formulations adhere to industry standards such as ASTM B151 and ASTM B122, which regulate elemental compositions to ensure consistent alloy performance. Through a precise balance of copper, nickel, and trace elements, Cu-Ni round bars offer reliable corrosion resistance, mechanical strength, and heat transfer efficiency, making them indispensable in marine, offshore, and industrial applications.

Typical Copper Nickel Alloy Bar Mechanical Properties

Copper nickel alloy bars, known for their versatility and corrosion resistance, exhibit specific mechanical properties that contribute to their widespread industrial use. Two common grades, Cu-Ni 90/10 (90% copper, 10% nickel) and Cu-Ni 70/30 (70% copper, 30% nickel), showcase distinct mechanical characteristics. These alloys generally possess good tensile strength, with Cu-Ni 70/30 offering higher strength compared to Cu-Ni 90/10. Both grades maintain their mechanical properties across a broad temperature range, ensuring stability in diverse operating conditions. Additionally, Cu-Ni bars demonstrate excellent ductility and formability, making them easily fabricated and welded for various applications. The alloys' mechanical resilience, coupled with their resistance to biofouling and corrosion in seawater, makes them particularly well-suited for marine, offshore, and chemical processing industries. The mechanical properties are often specified and tested following international standards such as ASTM B151 and ASTM B122, ensuring consistent and reliable performance in demanding environments.

Copper Nickel Bars Specifications

Specifications ASTM B151, ASME SB151
Dimension Standard EN, DIN, JIS, ASTM, BS, ASME, AISI
Bar Diameter 3 ~ 800mm
Hex Bar size 2-100mm A/F
Flat bar size Thickness: 2 -100mm.
Width: 10 to 500mm.
Square bar size 4 to 100mm
Rectangular Bars Size: 33 x 30mm to 295 x 1066mm.
Thickness: 3.0 to 12.0mm.
Hollow Bars 32mm OD x 16mm ID to 250mm OD x 200mm ID)
Billet Size 1/2 to 495mm Diameter
Finish Cold (bright) drawn, centreless ground, hot rolled, smooth turned, peeled, slit rolled edge, hot rolled annealed, Rough Turned, Bright, Polish, Grinding, Centreless Ground & Black
Tolerance H8, H9, H10, H11, H12, H13K9, K10, K11, K12 or as per clients requirements
Bar Surface Bright, Hot Rolled Pickled, Cold Drawn, Sand Blasting Finished, Polished, Hairline
Rolled Bars Condition Hardened & tempered, annealed
Cold Rolled Bar Technique Hot Rolled, Cold Drawn, Cold Rolled, Forged Round Bar, Rod
Form Round, Rod, T-Bar, Channel Bar, Precision Ground Bar, Flat Bar, Square, Blocks, Round Rod, Rings, Hollow, Triangle, Rectangle, Hex (A/F), Threaded, Half Round Bar, Profiles, Billet, Ingot, I/H Bar, Forging etc.

Copper Nickel Bars Manufacturing Process

Melting

The first step in the process is melting raw materials in an electric furnace. These raw materials are typically iron ore, chromium, nickel, and other elements in exact amounts.

Hot Rolling

After being heated, the billets are shaped into long, thin rods by going through a series of rolling mills. Because the metal is heated above its recrystallization temperature during this operation, it is known as hot rolling.

Pickling

The pickling process is used to the bars in order to eliminate any oxide, scale, or other surface contaminants. Usually, an acid solution is used for this.

Cutting

Lastly, shearing machines or other cutting techniques are used to cut the rods to the required length.

Bars Manufacturing Process

Copper Nickel Round Bars Technical Information

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Types Of Copper Nickel Bars

Round Bar

Copper Nickel Round Bar

Square Bars

Copper Nickel Square Bar

Flat Bars

Copper Nickel Flat Bar

Hex Bars

Copper Nickel Hex Bar

Bright Bar

Copper Nickel Bright Bar

Polished Bars

Copper Nickel Polished Bar

Threaded Rod

Copper Nickel Threaded Rod

Rectangular Bar

Copper Nickel Rectangular Bar

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What Industries Use Copper Nickel Bars ?

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