Monel K500 is a corrosion-resistant alloy that belongs to the Monel family of nickel-copper alloys. It is known for its excellent combination of strength, corrosion resistance, and durability, making it suitable for various demanding applications, particularly in harsh environments. The alloy is often used in the form of pipes for its ability to withstand corrosive conditions and high temperatures.
Chemical Composition: Monel K500 is primarily composed of nickel (around 63%) and copper (approximately 30%). It also contains small amounts of other elements such as aluminum, titanium, and iron. These alloying elements contribute to the unique properties of Monel K500, including its enhanced strength and corrosion resistance.
Mechanical Properties: One of the distinguishing features of Monel K500 is its high tensile strength and hardness. It is precipitation-hardenable through the addition of aluminum and titanium, which form intermetallic compounds during heat treatment. This precipitation hardening process significantly increases the alloy's strength without compromising its corrosion resistance.
Corrosion Resistance: Monel K500 exhibits outstanding resistance to various corrosive environments, including acids, alkalis, and salts. It is particularly resistant to sour gas environments, making it suitable for applications in the oil and gas industry. The alloy's corrosion resistance is maintained over a wide range of temperatures, making it a reliable choice for both high and low-temperature applications.
Applications of Monel K500 Pipes:
Oil and Gas Industry: Monel K500 pipes are widely used in the oil and gas sector for applications such as tubing in sour-gas wells, where the alloy's corrosion resistance is crucial. The alloy's high strength and resistance to hydrogen sulfide make it suitable for downhole and subsea components.
Chemical Processing: Monel K500 is utilized in chemical processing plants for pipes and equipment handling corrosive chemicals. Its resistance to corrosion in acidic and alkaline environments makes it a preferred choice.
Marine Applications: The alloy's resistance to saltwater corrosion makes it ideal for marine applications such as shipbuilding and offshore structures. Monel K500 pipes are used for seawater cooling systems and other critical marine components.
Aerospace Industry: In aerospace applications, Monel K500 pipes find use in components that require high strength, corrosion resistance, and durability. Its properties make it suitable for various aircraft and spacecraft components.
Fabrication and Welding: Monel K500 can be easily fabricated using conventional methods such as machining, welding, and forming. However, it is essential to follow proper procedures, especially in welding, to maintain the alloy's corrosion resistance. Common welding techniques like gas tungsten arc welding (GTAW) and gas metal arc welding (GMAW) can be employed for Monel K500.
Tricon Steel and Alloys is your premier destination for top-quality Monel K500 Pipes in Mumbai, India. As a leading manufacturer and supplier, we pride ourselves on delivering precision-engineered pipes that meet the highest industry standards. Our Monel K500 Pipes boast exceptional corrosion resistance, high tensile strength, and durability, making them ideal for various applications. Backed by a commitment to quality and customer satisfaction, Tricon Steel and Alloys ensures reliable products that stand the test of time. Trust us for superior Monel K500 Pipes crafted with precision and excellence.
Pipe Specifications | ASTM B165, B725 / ASME SB165, SB725 |
Tube Specifications | ASTM A163, A730 / ASME SA163, SA730 |
Dimensions | ANSI/ASME B36.19M, ANSI/ASME B36.10M |
Seamless Pipe & Tube Size | 1/2″ NB – 16″ NB |
Welded Pipe & Tube Size | 1/8″NB TO 30″NB IN |
EFW Pipe & Tube Size | 6″ NB – 24″ NB |
Tube Outside Diameter | 6.00 mm OD up to 914.4 mm OD, Sizes up to 24” NB available Ex-stock, OD Size Steel Tubes available Ex-stock |
Thickness | 0.35 mm – 50 mm |
Specialized in | Large Diameter Pipe Size |
Schedule | SCH5, SCH10, SCH20, SCH30, SCH40, STD, SCH80, SCH 80S, SCH60, SCH80, SCH120, SCH140, SCH160, SCH XXS, SCH XS |
Type | Seamless Pipes, ERW Pipes, Welded Pipe, Fabricated Pipes, Electro polished Pipe, Polished Pipe, Hollow Pipes |
Form | Round, Square, Hydraulic, U Shape, Rectangular, Pan Cake Coils, Coiled, Hex, Honed, Etc |
Length | Single Random, Double Random & Required Length. |
End | Plain End, Beveled End, Treaded End |
The Rolling and Welding Stage
To begin our process, we first need to go through the rolling and welding stage. The stainless steel is placed through a checking process and cut at the edges in this stage.
Cleaning and Warming Stage
The rolled stainless steel pipes thus manufactured are cut to the required lengths depending upon the industrial demand.
Cold-Drawing Stage
Sometimes, the required size isn’t obtained when the steel is brought through the mill directly. When using the cold-drawing process, the desired size is achieved when the pipes and tubing are coated with oxalic and soap solution and dragged over die plugs—the oxalic and soap solution help reduce friction when going through the cold cycle.
The Finishing Process
The final process is the finisher. Once the process of manufacturing stainless steel pipes and tubing is completed, you’ll now have to take them to a jet printer.
STANDARD | UNS | WNR. | JIS | BS | GOST | AFNOR | EN |
Monel K500 | N05500 | 2.4375 | - | - | - | - | - |
Grade | C | Mn | Si | S | Cu | Fe | Ni |
Monel K500 | 0.25 max | 1.5 max | 0.5 max | 0.010 max | 27.00 – 33.00 | 0.5 – 2 | 63.00 min |
Element | Density | Melting Point | Tensile Strength | Yield Strength (0.2%Offset) | Elongation |
Monel K500 | 8.44 g/cm3 | 1350 °C (2460 °F) | Psi – 160000 , MPa – 1100 | Psi – 115000 , MPa – 790 | 20 % |
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