Stainless steel has become one of the most widely used materials in various industries due to its exceptional properties such as corrosion resistance, durability, and versatility. Among the different grades of stainless steel, 304 and its low-carbon variant 304L stand out as popular choices for piping systems in diverse applications. In this article, we will delve into the characteristics, benefits, and applications of stainless steel 304 and 304L pipe fittings.
Table Of Content
Composition and Properties of Stainless Steel 304 / 304L Pipe Fittings
Stainless steel 304 is an austenitic stainless steel alloy containing chromium and nickel, along with small amounts of other elements such as manganese, silicon, and carbon. This composition provides excellent corrosion resistance, high strength, and good formability, making it suitable for a wide range of applications, including piping systems.
Stainless steel 304L is a variation of 304 with a lower carbon content, typically around 0.03% or lower. This carbon reduction minimizes carbide precipitation during welding and eliminates the risk of intergranular corrosion, enhancing the material's weldability and corrosion resistance in certain environments.
Benefits of Stainless Steel 304 / 304L Pipe Fittings
1. Corrosion Resistance: Stainless steel 304 Pipe Fittings exhibit excellent resistance to corrosion in various environments, including acidic, alkaline, and chloride-rich environments. This makes them ideal for applications where corrosion is a concern, such as in chemical processing, food processing, and marine environments.
2. High Strength: Both grades offer high strength and toughness, allowing them to withstand high-pressure and high-temperature conditions common in industrial piping systems.
3. Versatility: Stainless steel 304L pipe fittings are highly versatile and can be easily fabricated into various shapes and sizes to meet specific requirements. They are compatible with different welding techniques, allowing for seamless integration into piping systems.
4. Hygienic Properties: These grades of stainless steel are non-reactive and easy to clean, making them suitable for use in sanitary applications such as food and beverage processing, pharmaceuticals, and healthcare facilities.
5. Longevity: Stainless steel 304 Buttweld Pipe Fittings are known for their durability and longevity, offering a cost-effective solution for long-term piping infrastructure needs.
Applications of Stainless Steel 304 / 304L Pipe Fittings
Stainless steel 304 and 304L pipe fittings find applications across a wide range of industries, including:
Specifications | ASTM A403 / ASME SA403 |
Dimensions | ASME/ANSI B16.9, ASME B16.28, MSS-SP-43, BS4504, BS4504, BS1560, BS10 |
Size | Seamless Butt Weld Fittings: 1/2" - 10" Welded Butt Weld Fittings: 1/2" - 48" |
Thickness | SCH10, SCH20, SCH30, STD SCH40, SCH60, XS, SCH 80, SCH 100, SCH 120, SCH 140, SCH 160, XXS available with NACE MR 01-75 |
Size Range | ½" NB to 24" NB in Sch 10s, 40s, 80s, 160s, XXS. (DN6~DN100) ASTM A403 Stainless Steel Buttweld Fitting |
Type | DN15-DN1200 |
Bending Radius | R=1D, 2D, 3D, 5D, 6D, 8D, 10D or Custom MSS Sp-43 Stainless Steel Pipe Fitting |
Elbows | Angle : 22.5 deg, 30deg, 45 deg, 90 deg, 180 deg, 1.0D, 1.5D, 2.0D,
2.5D, 3D, 4D, 5D, 6D, 7D-40D. Standard: ASME B16.9, ASME B16.28, ASME B16.25, MSS SP-75 DIN2605 JISB2311 JISB2312 JISB2313, BS, GB, ISO |
Connection | Welding |
Manufacturing process | Forge, Cast, Push, Press, etc. |
Key markets and industries |
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Test Certificates | EN 10204/3.1B Raw Materials Certificate 100% Radiography Test Report Third Party Inspection Report, etc |
Specialized manufacturer of | 90 Deg Elbows, 45 Deg Elbows, Tees, Crosses, Reducers, Pipe Cap, Stub End, Pipe Bend |
Hot forming or Extrusion Method
By forcing a heated billet through a molded die's opening, forged parts are produced by the process of hot extrusion. This article discusses lubricated versus non-lubricated hot extrusion.
Hydraulic Bulge method – Cold forming
Internal pressure and axial feeding are used in hydroforming tube to create the perfect sort of tube. The operation's results can be predicted using the finite-element method.
Deep Drawing Method for caps
Some of the most widely used techniques for creating caps involve cutting the plate into a circle and shaping it with a deep draw. The process of deep drawing sheet metal storage, also known as blanks, creates a circular or irregular shape that is longer than half of its diameter.
Flare Method for Stub ends
The flaring procedure is used to create lap joint flanges and stub ends. A flare or flange face with a cutout called the flow end. Welding is frequently used to generate stub ends after the forge block has been machined to the desired size.
STANDARD | UNS | WNR. | AFNOR | EN | JIS | BS | GOST |
SS 304 | S30400 | 1.4301 | Z7CN18‐09 | X5CrNi18-10 | SUS 304 | 304S31 | 08Х18Н10 |
SS 304L | S30403 | 1.4306/1.4307 | Z3CN18‐10 | X2CrNi18-9 / X2CrNi19-11 | SUS 304L | 304S11 | 03Х18Н11 |
Grade | C | Mn | Si | P | S | Cr | Mo | Ni | N |
SS 304 | 0.08 max | 2 max | 0.75 max | 0.045 max | 0.030 max | 18 – 20 | – | 8 – 11 | – |
SS 304L | 0.035 max | 2.0 max | 1.0 max | 0.045 max | 0.03 max | 18 – 20 | – | 8 – 13 | – |
Grade | Density | Melting Point | Tensilee Strength | Yield Strength (0.2%Offset) | Elongation |
SS 304/304L | 8.0 g/cm3 | 1400 °C (2550 °F) | Psi – 75000, MPa – 515 | Psi – 30000, MPa – 205 | 40 % |
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