ASTM A234 WP5 alloy steel pipe fittings are a crucial component in various industrial applications where resistance to high temperatures, pressure, and corrosion is paramount. These fittings are manufactured in compliance with the ASTM A234 specification, which sets the standards for seamless and welded carbon steel fittings for moderate and high-temperature services.
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Composition and Properties of ASTM A234 Alloy Steel WP5 Pipe Fittings:
ASTM A234 WP5 fittings are made from chromium-molybdenum alloy steel known for their excellent mechanical properties, including high tensile strength, good ductility, and superior resistance to corrosion and oxidation at elevated temperatures. The chemical composition typically includes chromium (Cr), molybdenum (Mo), carbon (C), manganese (Mn), silicon (Si), phosphorus (P), sulfur (S), and trace amounts of other elements, contributing to its exceptional performance in demanding environments. These fittings exhibit outstanding toughness and durability, making them suitable for applications in industries such as petrochemicals, power generation, oil and gas, chemical processing, and more.
Manufacturing Process of ASTM A234 Alloy Steel WP5 Pipe Fittings:
ASTM A234 WP5 alloy steel pipe fittings are produced through various manufacturing processes, including hot-forming or cold-forming methods such as bending, forging, or machining. The fittings can be seamless or welded, depending on the application requirements and specifications provided by the end-users. Quality control measures are implemented throughout the manufacturing process to ensure dimensional accuracy, surface finish, and mechanical properties conform to ASTM standards.
Types of ASTM A234 Alloy Steel WP5 Pipe Fittings:
ASTM A234 WP5 fittings encompass a wide range of types to accommodate different piping systems and configurations. These include elbows, tees, reducers, caps, crosses, bends, and more. Each type of fitting serves a specific purpose in piping systems, facilitating the seamless flow of fluids or gases while maintaining structural integrity and leak-proof connections.
Applications of ASTM A234 Alloy Steel WP5 Pipe Fittings:
ASTM A234 WP5 Alloy Steel Pipe Fittings find applications in various industries where high-temperature and corrosive environments are prevalent. They are commonly used in power plants for steam generation, refineries for processing hydrocarbons, chemical plants for handling corrosive fluids, and in petrochemical industries for transporting gases and liquids under extreme conditions. These fittings play a critical role in ensuring the safety, reliability, and efficiency of piping systems in demanding operational environments.
Standards and Compliance of ASTM A234 Alloy Steel WP5 Pipe Fittings:
ASTM A234 WP5 fittings are manufactured following the ASTM A234/A234M specification, which outlines the requirements for seamless and welded carbon steel pipe fittings for moderate and high-temperature services. Compliance with ASTM standards ensures the quality, performance, and interchangeability of fittings manufactured by different suppliers, assuring end-users regarding product reliability and consistency.
Tricon Steel and Alloys is a distinguished name in the realm of ASTM A234 Alloy Steel WP5 Pipe Fittings manufacturing and supply. Based in Mumbai, India, we take pride in our commitment to delivering top-notch quality products. As a leading manufacturer, we adhere to stringent industry standards to ensure the durability and reliability of our fittings. Our extensive range of ASTM A234 Alloy Steel WP5 Pipe Fittings is designed to meet the diverse needs of industries, offering excellent corrosion resistance and high tensile strength. With a focus on precision engineering and customer satisfaction, Tricon Steel and Alloys stands as a trusted partner for all your alloy steel fitting requirements.
Specifications | ASTM A234 / ASME SA234 |
Dimensions | ASME/ANSI B16.9, ASME B16.28, MSS-SP-43, BS4504, BS4504, BS1560, BS10 |
Size | Seamless Butt Weld Fittings: 1/2" - 10" Welded Butt Weld Fittings: 1/2" - 48" |
Thickness | SCH10, SCH20, SCH30, STD SCH40, SCH60, XS, SCH 80, SCH 100, SCH 120, SCH 140, SCH 160, XXS available with NACE MR 01-75 |
Size Range | ½" NB to 24" NB in Sch 10s, 40s, 80s, 160s, XXS. (DN6~DN100) ASTM A234 Alloy Steel Buttweld Fitting |
Type | DN15-DN1200 |
Bending Radius | R=1D, 2D, 3D, 5D, 6D, 8D, 10D or Custom MSS Sp-43 Alloy Steel Pipe Fitting |
Elbows | Angle : 22.5 deg, 30deg, 45 deg, 90 deg, 180 deg, 1.0D, 1.5D, 2.0D,
2.5D, 3D, 4D, 5D, 6D, 7D-40D. Standard: ASME B16.9, ASME B16.28, ASME B16.25, MSS SP-75 DIN2605 JISB2311 JISB2312 JISB2313, BS, GB, ISO |
Connection | Welding |
Manufacturing process | Forge, Cast, Push, Press, etc. |
Key markets and industries |
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Test Certificates | EN 10204/3.1B Raw Materials Certificate 100% Radiography Test Report Third Party Inspection Report, etc |
Specialized manufacturer of | 90 Deg Elbows, 45 Deg Elbows, Tees, Crosses, Reducers, Pipe Cap, Stub End, Pipe Bend |
Hot forming or Extrusion Method
By forcing a heated billet through a molded die's opening, forged parts are produced by the process of hot extrusion. This article discusses lubricated versus non-lubricated hot extrusion.
Hydraulic Bulge method – Cold forming
Internal pressure and axial feeding are used in hydroforming tube to create the perfect sort of tube. The operation's results can be predicted using the finite-element method.
Deep Drawing Method for caps
Some of the most widely used techniques for creating caps involve cutting the plate into a circle and shaping it with a deep draw. The process of deep drawing sheet metal storage, also known as blanks, creates a circular or irregular shape that is longer than half of its diameter.
Flare Method for Stub ends
The flaring procedure is used to create lap joint flanges and stub ends. A flare or flange face with a cutout called the flow end. Welding is frequently used to generate stub ends after the forge block has been machined to the desired size.
Grade | C | Mn | Si | S | P | Cr | Mo |
A234 WP5 | ≤0.15 | ≤0.6 | ≤0.5 | ≤0.04 | ≤0.03 | 4-6 | 0.44-0.65 |
Grade | Tensile Strength (Mpa) | Yield Strength (Mpa) | Elongation % |
A234 WP5 | 415 - 585 | ≥205 | ≥20 |
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